ULTRASHARP PLASMA CUTTING
the kerf
Ultrasharp Plasma Range
UltraSharp is a process that is constantly being enhanced by Kerf Developments and its technology partners. The process uses proven material databases to consistently cut components of the highest possible quality. The system works out the most appropriate speeds and feed, gas pressures and most appropriate lead-in and lead-out strategies for a given component or nest of components.
The UltraSharp plasma cutting process should be considered as a cost effective alternative to laser for a large majority of fabrication applications.
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THE PRECISION OF A LASER FOR LESS
The latest enhancements that we have developed for the high definition plasma cutting process produces an excellent edge quality but more importantly addresses the issue of hole and slot cutting with high definition plasma. The result is what is classed as ‘bolt ready’ holes with draft angles on internal and external profiles of less than two degrees. This we believe is unique in our market.
Top features – Reproducible bolt-holes:
- 1:1 bolt-holes in mild steel from 5 mm to 25 mm
- No limitations for non-standard hole sizes
- Superior quality
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oxy-Fuel
Cutting Machines
For the best quality and the most precise cuts, OXY-FUEL profile cutting machines are certainly an excellent option to explore. At Kerf, your first choice for CNC cutting machine manufacturer, we can provide a wide range of different OXY-FUEL cutting machine options. Oxy-fuel cutting is a method that has been around for more than a century, dating back to 1907. However, it is still widely used today and is a critical component and technology in many sectors.
To cut metals, oxy-fuel cutting uses a mix of fuel gases and oxygen. A number of fuels may be used, with acetylene being the most popular. Speak to Kerf about our profile cutting machines to find out more.
ultrasharp
Cutting Machines
Choose from our rapid selection of high-definition plasma cutting machines, for high quality components. Process machines for cutting mild steel from 1mm to 50mm thickness.
Plasma
Cutting Machines
Plasma cutters pass an electrical arc through gas (often compressed air), which converts into a plasma arc that is used to cut through the metal. The interaction of gases, high speeds, and a concentrated region of pressure results in electrically conductive ionised gas, commonly known as plasma. This technique is used on metals that cannot be cut with flame cutting equipment.
Compared to laser profile cutting which utilises fiber lasers and in which the laser beam does the heavy duty work for you, the plasma CNC machine is perhaps less accurate, but it is faster and can cut through heavier materials. That said, the fiber laser cutting machine certainly has as much a place in construction as the plasma cutting machine does, so don’t hesitate to ask us if you need one or both – or any other – cutting machine. We can help you no matter what cutting machine requirements you might have.
Waterjet
Cutting Machines
Not only can this cutting method get through almost any material you ask it to, but it leaves you with little to no waste, and it is an extremely accurate profile cutting method. When it comes to choosing a cutting system that will offer you everything you need, waterjet cutting ticks all the boxes.
Waterjet cutting employs an abrasive grit carried by an ultra-high pressure stream of water. The abrasive grit cuts using a mechanical sawing motion and results in a smooth, precision cut surface created at high speed.
Waterjet is the most adaptable method since it can cut nearly any material; even carbon steel is no match for it. Materials that are extremely fragile, such as tempered glass and certain ceramics, are among the limitations, however. Waterjet cutting is an extremely accurate procedure. It features a tiny kerf width, which allows for the cutting of delicate curves and the production of high tolerance components.
