Plasma Cutting Machines

Cut cleaner. Work faster. Lower costs.

Explore Kerf’s CNC plasma cutting machines engineered for maximum precision and performance.

UltraSharp Brochure
RUR plasma cutting machine control panel

At Kerf Developments, we engineer and supply industry-leading plasma cutting machines that deliver high-performance results across a wide range of metal cutting applications. Whether you're working with mild steelstainless steel, or thick steel plate, our CNC plasma cutting machines are designed to handle both light and heavy workloads with exceptional cutting speed, precision, and repeatability.

We offer a complete solution — from machine and control systems to consumables, spare parts and support — so your team can focus on production, not troubleshooting. Whether you're upgrading from a basic system or investing in your first CNC plasma cutter, Kerf provides trusted expertise and proven results.

high definition plasma cutting torch cutting steel with sparks

What Is Plasma Cutting?

Plasma cutting is a highly efficient metal cutting process that uses a plasma arc to slice through electrically conductive materials. The method sends a high-voltage electrical arc through a gas to generate hot plasma, melting the metal almost instantly. The molten material is then blown away by the gas stream, leaving a clean, precise edge.

When integrated with CNC controls, the plasma cutting process becomes highly automated and accurate — ideal for fabrication shops, production lines, and CNC applications where parts need to be nested efficiently.

Why Choose Kerf Plasma Cutting Systems?

At Kerf, we’ve spent decades refining our machines and partnerships to deliver maximum value to our customers. Here's what sets us apart:

✔ Trusted Technology – We use proven systems from global leaders such as Lincoln Electric, integrated with UltraSharp technology for exceptional cut quality.

✔ Full UK and Ireland Support – From installation and training to consumables and servicing, we’re with you every step of the way.

✔ Built for Industry – Our machines are used by fabricators, manufacturers, and heavy industries across the UK, Ireland and beyond.

✔ Turnkey Delivery – We deliver everything — the machine, controls, software, and support — all tailored precisely to your workflow.

✔ Bolt-Ready Quality – Our UltraSharp-enhanced systems deliver cuts that minimise secondary processing.

✔ Built-in Flexibility – Our systems handle thin and thick materials alike, from fine sheet metal through to thick steel plate in some applications.

✔ Seamless Setup – Each system includes appropriate air pressure regulatorsair hose connections, and guidance on choosing a suitable air compressor for consistent performance.

✔ Premium Components – We use long-lasting consumable parts including torch heads, electrodes, nozzlesswirl rings, and shield caps, ensuring a low cost-per-part and minimal downtime.

Get in Touch

Choose the Right Plasma Cutting System for Your Workflow

Not every plasma cutting system is the same — and not every job requires the same level of precision or throughput. That’s why Kerf offers three levels of plasma technology to meet your requirements.

Compressed Air Plasma

This is the most accessible entry point to CNC plasma cutting. Compressed air systems are fast, cost-effective, and easy to operate — making them ideal for workshops working with lighter fabrication and general-purpose cutting tasks.

  • Suitable for mild steel up to 25mm, (e.g. with a Flexcut 125 amp system)
  • Ideal for a wide variety of profile shapes, brackets, panels, and fittings
  • Delivers fast results for standard tolerances — perfect for day-to-day workshop jobs
  • Designed to keep operations simple and costs down, without compromising on reliability

Ideal for: light fabrication, job shops, maintenance teams, educational and entry-level CNC applications

High Definition Plasma

Our high definition plasma systems are engineered for precision, productivity, and cleaner results on a wide range of materials. These machines offer greater control over the plasma arc, delivering excellent edge definition and accurate profile cutting.

  • Cuts mild steel up to 50mm, or up to 75mm when edge-starting with a 300 amp system
  • Delivers consistent results across fabrication and profiled components
  • Enhanced arc stability and refined cut paths reduce the need for downstream processing
  • Integrates easily with both manual and automatic gas consoles for adaptable control

Ideal for: medium to high-volume production, steel processing, precision fabrication

UltraSharp High Definition Plasma

Our flagship UltraSharp system adds intelligent automation to high-definition plasma cutting, unlocking unmatched accuracy, repeatability, and control. It’s the perfect fit for demanding jobs where quality, speed, and consistency all matter.

  • Automatically adjusts gas pressure, flow, and cutting speed in real time
  • Produces “Bolt Ready Holes” and intricate contours with tight tolerances
  • Optimises consumable usage for lower running costs and extended performance
  • Ideal for nesting complex components and reducing manual intervention

Ideal for: batch manufacturing, high-precision components, critical tolerance work, and structural steel applications.

UltraSharp High Definition Plasma – Laser-Like Precision at Plasma Speed

Kerf’s flagship UltraSharp system combines high-definition plasma with intelligent automation to deliver unbeatable precision, consistency, and cutting speed — making it a cost-effective alternative to laser cutting for many real-world fabrication applications.

Why UltraSharp?

  • Real-Time Adjustments
    Automatically calibrates gas pressures, flow rates, and cutting speeds for every pierce, profile, and plate.
  • True “Bolt-Ready” Hole Accuracy
    Achieves industry-leading 1:1 hole ratios in mild steel from 4mm to 30mm thick — with internal and external profile draft angles typically less than 2°.
  • High-Quality Repetition
    Perfect for batch work and CNC nesting. Cuts are consistent across complex part shapes and repeated jobs.
  • Lower Cost per Part
    Extends consumable life (nozzles, electrodes, swirl rings, shield caps) and reduces scrap, rework, and post-processing.

Ideal for:

  • Batch manufacturing
  • Complex component nesting
  • Critical tolerance jobs
  • Any application where speed and accuracy both matter
UltraSharp plasma cutting machine from Kerf Developments

Cutting Machines

Linc-Cut 1530D

TORCHMATE LINC-CUT 1530

Compact CNC Power for Fabricators

Designed for workshops where space is limited but expectations are high. This machine offers precision plasma cutting in a compact, easy-to-operate package.

✔ Ideal for custom parts, short-run jobs, and rapid prototyping
✔ Compatible with compressed air plasma systems

Kerf RUR 2500 Profile Cutting Machine

RUR Series

Versatile Workhorse for Everyday Production

Our most popular machine, the RUR, is built for serious throughput. Its rigid design and refined motion system make it perfect for consistent, multi-shift production environments.

✔ Handles sheet and structural steel with ease
✔ Works seamlessly with UltraSharp systems
✔ Used across general fabrication and steel processing sectors

Kerf RUM Profile Cutting Machine

RUM Series

High-Capacity Performance for Heavy Industry

When you need scale and power, the RUM delivers. Built for long production runs and large-format materials, it’s ideal for shipbuilding, infrastructure, and heavy structural work.

✔ Designed for continuous use and demanding environments
✔ Combine with UltraSharp for precision at scale
✔ Built to last with a heavy-duty bed and robust control

UltraSharp plasma cutting machine from Kerf Developments

KERF ULTRA

Heavy-Duty Versatility with Custom Configuration

The KERF ULTRA is engineered for operations that need serious cutting power and flexibility. Built with a modular bed design and high-stability gantry, it delivers high-performance plasma or oxy-fuel cutting in heavy-duty environments.

✔ Suitable for UltraSharp plasma, oxy-fuel, or a combination of both
✔ Custom-built to fit your workshop with expandable cutting lengths
✔ Optional pendulum loading for increased productivity

high definition plasma cutting torch cutting steel with sparks

Cut Quality & Consumable Efficiency

Kerf plasma systems are engineered to deliver consistently high cut quality while extending consumable life — improving efficiency and reducing overall operating costs.

With Lincoln Electric’s high definition plasma systems and UltraSharp enhancement, you can expect:

  • A bevel of less than 2° on cut edges
  • “Bolt-ready” hole accuracy without additional drilling
  • Extended lifespan of nozzles, electrodes, swirl rings, and shield caps
  • Lower cost per cut due to reduced rework and downtime

Correct machine setup, clean air supply, and trained operators are key to maximising performance. We’ll support you with all of the above.

Learn More about the Kerf Ultra

oxy-Fuel

Cutting Machines

When it comes to an excellent cutting method that has been used for decades, look at OXY-FUEL cutting machines.

For the best quality and the most precise cuts on thicker material, OXY-FUEL profile cutting machines are certainly an excellent option to explore. At Kerf, your first choice for CNC cutting machine manufacturing, we can provide a wide range of different OXY-FUEL cutting machine options. Oxy-fuel cutting is a method that has been around for more than a century, dating back to 1907. However, it is still widely used today and is a critical technology in many sectors.

To cut metals, oxy-fuel cutting uses a mix of fuel gases and oxygen. A number of fuels may be used, with propane being the most popular. Speak to Kerf about our profile cutting machines to find out more.

Oxy Fuel Machines

Fiber Laser

Cutting Machines

If you're looking for precision, speed, and cleaner cuts with minimal heat distortion, our fiber laser cutting machines are the perfect choice.

Kerf’s fiber laser systems are engineered for high-speed profiling of mild steel, stainless steel, and aluminium. With their low operating costs, reduced maintenance, and excellent edge quality, they’re ideal for fabricators and manufacturers who need accuracy without compromise.
Whether you're cutting thin sheets or intricate profiles, our fiber laser machines offer unbeatable repeatability and reliability.

Fiber Laser Machines

Plasma

Cutting Machines

When it comes to cutting, our plasma cutting machines are exceptional. Plasma cutters can cut conductive metals like mild steel, stainless steel and aluminium with ease.

Plasma cutters pass an electric arc through gas (often compressed air), which converts into a plasma arc that is used to cut through the metal. The interaction of gases, an electric arc, and a concentrated area of pressure within the cutting torch results in an electrically conductive ionised gas, commonly known as plasma.

Plasma Machines

Waterjet

Cutting Machines

If you’re looking for a machine with an eco-friendly touch, the waterjet cutting machines from Kerf are the right option for you.

Not only can this cutting method get through almost any material you ask it to, it also leaves you with little to no waste, and it is an extremely accurate profile cutting method. When it comes to choosing a cutting system that will offer you everything you need, waterjet cutting ticks all the boxes.

Waterjet cutting employs an abrasive grit carried by an ultra-high-pressure stream of water. This results in a smooth, precision-cut surface without a heat-affected zone.

Waterjet is the most adaptable method since it can cut nearly any material; even carbon steel is no match for it. Waterjet cutting is an extremely accurate process; It features a narrow kerf width, which allows for the cutting of delicate contours and the production of high-tolerance components.

Waterjet Machines

Real Results: Clonakilty Engineering

Clonakilty Engineering in Ireland transformed its production by bringing profiling in-house with a Kerf RUR2000p high-definition plasma cutting machine. By replacing outsourced laser cutting with their own CNC plasma system, they cut lead times from days to hours, reduced costs, and improved flexibility.

Since the switch, they've handled over 50,000 piercings, recovered €1,000/month in scrap steel, and increased annual growth by 30%. The addition of UltraSharp technology and the Burny 10 LCD controller has helped them nest parts more efficiently and maximise every sheet.

“I thought we needed a laser. Kerf showed us otherwise. It’s changed how we run the business.”
— David Guest, Workshop Manager

plasma cutting machines faqs

1. What power supply do your machines require?

Kerf’s CNC plasma cutting machines operate on either single-phase or three-phase power, depending on the model. We’ll help match the current to your mains supply for optimal performance.

2. How does a pilot arc improve cutting?

A pilot arc allows the plasma cutter to initiate the cut without touching the material, making it ideal for rusty, painted, or uneven surfaces. It also helps extend the life of the cutting tip and torch body.

3. What role does air pressure play?

Maintaining the correct air pressure is crucial for achieving a clean cut and prolonging the life of your plasma cutting torch components. We recommend using a reliable air pressure regulator and a suitable air compressor for consistent performance.

4. Can your systems handle all materials?

Yes — all our plasma cutters are engineered to handle both thin and thick materials, from aluminium and stainless steel through to heavy carbon steel and wear-resistant plate.

5. What safety measures are needed?

Our plasma cutting equipment is designed with safety in mind. High-performance systems generate a high voltage plasma arc; therefore, personal protective equipment (PPE) and training are essential — all covered during installation.

6. Do Kerf machines require a lot of maintenance?

Not at all. Our machines are built for industrial environments and feature premium components. Routine checks and proper air quality help keep everything running smoothly.

7. How accurate are Kerf plasma cutters compared to laser systems?

Thanks to UltraSharp technology, our high-definition plasma cutters produce bolt-ready holes, minimal bevel, and excellent edge quality — often comparable to laser performance.

Ready to Talk Plasma?

Let’s help you find the right plasma cutting solution for your operation. Whether you’re looking for faster turnaround, cleaner edges, or better consistency across production, we’ll guide you through the process from first contact to final cut.

📞  Call us | 📩  Get a quote or Book a Demo

Trusted by UK and Irish manufacturers across industries — discover why more businesses are switching to Kerf.

Kerf Logo Image